Efficient crushing, quality and efficiency improvement of urea crusher

Release time：May 19, 2025

This urea crusher has efficient crushing as its core advantage. It adopts a double-rotor roller design, and urea particles are squeezed and sheared by two sets of high-speed rotating crushing rollers, with strong crushing capacity. According to different particle size requirements, the roller spacing can be adjusted to produce urea particles with uniform particle size, with a minimum particle size of 0.5 mm and a maximum of 5 mm, which can meet the production of various types of compound fertilizers and agricultural fertilization. The equipment has an hourly processing capacity of 5-20 tons, which is 40% higher than the efficiency of traditional crushers and can effectively guarantee large-scale production needs. In the application of a large fertilizer plant in India, after the crusher was put into use, the daily urea processing capacity increased significantly, greatly improving the overall production efficiency. ​

Precise control and intelligent monitoring are the technical highlights of the urea crusher. Equipped with a PLC intelligent control system, it can monitor the operating status of the crusher in real time, including parameters such as speed, temperature, and load. When abnormal conditions occur, such as material blockage and bearing overheating, the system automatically alarms and shuts down to avoid equipment damage and ensure safe and stable production. At the same time, the crushing parameters can be conveniently set through the touch screen, which is simple and easy to operate, reducing the difficulty and error rate of manual operation. ​
In terms of durability and maintenance, the crusher also performs well. The key components are made of high-strength alloy steel and undergo a special heat treatment process, which improves the wear resistance by 50% and extends the service life of the equipment. In addition, the crusher has a reasonable structural design, convenient disassembly and maintenance, and convenient replacement of wearing parts such as crushing rollers and screens, which can effectively reduce the company’s maintenance costs and downtime. ​
We provide customers with a full range of services, from equipment selection, installation and commissioning to operator training and after-sales maintenance, and professional teams follow up throughout the process. Choosing our urea crusher means choosing an efficient, accurate and reliable fertilizer production solution. We look forward to working with global fertilizer industry partners to jointly promote agricultural production to new heights.