Fertilizer Mixer Efficient Mixing Solutions

Release time：August 22, 2025

In the fertilizer production process, the uniformity of material mixing directly impacts the quality of the finished product. Our company has developed a comprehensive fertilizer mixer series tailored to the specific characteristics of various materials, covering both dry and wet materials. Our precision mixing technology helps global customers improve production efficiency and product stability.

For dry material mixing, our horizontal ribbon mixer features a double-layer counter-rotating ribbon design. This “inner push, outer pull” three-dimensional mixing mode achieves over 98% uniformity for powders and granules within 3-5 minutes. Equipped with a variable frequency speed control system, the equipment adjusts the mixing speed based on the specific gravity of the materials (e.g., fertilizer granules versus organic fertilizer powder) to prevent stratification and segregation. A compound fertilizer plant reported: “After replacing traditional equipment, the deviation in nitrogen, phosphorus, and potassium content has been reduced from ±3% to ±0.5%, significantly improving product quality.”

Twin-shaft paddle mixers demonstrate unique advantages when handling high-moisture materials. Its unique tilted blade structure, combined with sidewall scrapers, easily handles sticky materials such as sludge and biogas residue with a moisture content of 30%-60%. The machine’s built-in atomizing spray device allows for simultaneous addition of liquid additives during mixing, achieving integrated “mixing and conditioning” processes, making it particularly suitable for pre-treatment of materials prior to organic fertilizer fermentation. For extremely wet materials, a heating interlayer can be added to reduce viscosity through low-temperature drying, ensuring smooth mixing.

The entire series of mixers utilizes wear-resistant alloy construction and a sealed design, achieving dust emissions below 5mg/m³, meeting EU environmental standards. Flexible configurations are available, ranging from small laboratory units with a capacity of 500kg/batch to large-scale production lines with a capacity of 50 tons/hour, tailored to meet production capacity requirements. We also offer customized services, such as explosion-proof devices and fragrance injection modules for specialized materials like cat litter and fragrance beads. Whether it’s dry fertilizer raw materials or sticky organic waste, our fertilizer mixers provide stable and efficient mixing solutions, ensuring refined and standardized fertilizer production.